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I have an Aircam with two 912iS engines. They both have just under 75 hours on them. For the first 70 hours these engines have been really close in fuel consumption and but on one of the engines the oil temp is typically 5 to 8 degrees (F) hotter. On the last flight the engine that runs a little hot is now burning .5 to .6 gallons per hour more than the other. While that doesn't seem like much, one engine is burning 2.2 gallons per hour and the other is burning 2.7. 

Up until now if one is burning 2.2 the other is usually exactly the same or maybe off by .1. Is this a problem? Where would you start looking for the issue here?

Any suggestions would be appreciated.

  • Re: One engine using too much fuel

    by » 5 months ago


    Disclaimers: No nothing about 912 is engines or the application of two (twin) Rotax engines.

    I am not surprised that two engine's, in the same application, have slightly diffrent fuel consumptions.

    Lots of potential for small  differences = diffrent fuel consumption

    Manufacturing tolerances  eg in compression = differences in combustion efficiency = differences in fuel consumption.

    Same for carburettor etc etc.

    Propeller differences due to minute variations in prop finish, pitch settings.

    Air flow variations, due to wing or even propeller as not counter rotating.


  • Re: One engine using too much fuel

    by » 5 months ago


    Given they were matched I would suspect a change in throttle position.  Check they are both exactly the same TPS sensor readings.  If one engine is into ECO mode and the other not it would account for a big difference.  Depending on your instruments you should be able to see this.  

    Cheers


  • Re: One engine using too much fuel

    by » 5 months ago


    Very good point RW

    Completely forgot about the way Rotax connect their throttle cable (could be hard to synchronise two throttles/engines & may slip) - we humans so often zero in on the complex, high cost solution.


    Thank you said by: Brian Andersen

  • Re: One engine using too much fuel

    by » 5 months ago


    Yes, the post is actually on an iS engine with the throttle body having a throttle position sensor on each engine, TPS.  must be an Aircam i guess.  Anyway the injected engines have a rich condition when running at take off and below about 97% on the TPS they go into ECO mode for fuel saving.  

    My guess with so little information is that one engine throttle is no longer balanced with the other, it could cause a huge difference in fuel flow.

    Cheers


  • Re: One engine using too much fuel

    by » 5 months ago


    Thanks of the reply. I'm somewhat new to Rotax so I might not understand what you're saying, but the engines are running at exactly the same RPMs. In this case about 4,400. But you bring up a really good point. One of the engines is in ECO mode the other (burning more fuel) isn't. This probably accounts for the difference in fuel burn.

    Having said that, I have no idea what has changed. The engine that isn't in ECO mode is hardly putting out any power and should be in ECO mode. For the first 70 hours they are both in ECO mode at these RPMs.

    My new question is, why doesn't the engine go into ECO mode?


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