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I finally got around to installing my fuel pressure gauge on my KitFox Vixen 912UL. The gauge is a Holley electric round gauge c/w sender unit mounted just downstream from the original mechanical fuel pump (mid 90`s engine)
In flight the gauge reads a steady 5 psi at all times. Yesterday I shut off the fuel while taxiing in and ran the engine until the pressure bled off to less that 1 psi. I then restarted and instantly got 5 psi again. I then let the plane sit for 15 minutes or so and the pressure remained at 5 psi. After 30 or more minutes the pressure gradually increases to around 10 psi.
I believe what is happening is that the fuel is expanding from heat dissipating from the engine. The fuel cannot escape through the carb float valve or back through the pump so it just pressures up.
Over the years occasionally I have hot start problems about 30 or so minutes after shut down and I always suspected "vapour lock". I now believe it is over-pressured hot fuel blasting into the carbs and FLOODING!!.
I now understand why Rotax is recommending a return fuel line back to the gascolator or tank.
Roger, could you advise what size of restrictor orifice I should have in my return line that I will be installing this week. What about an adjustable valve set to maintain the 5 psi at cruise RPM?
Thanks
Don
  • Re: FUEL PRESSURE

    by » 13 years ago


    Hi Don

    The restriction for the return should be 0.35mm diameter (0.014").

    Cheers Mark

    Thank you said by: Don Hudgeon

  • Re: FUEL PRESSURE

    by » 13 years ago


    Hi Mark
    That is a very small orifice for the home builder to manufacture. I have a call into Bob at Light Engine Service to get an idea on what he uses. It would seem that really all this return line does is release any built up pressure. I wouldn`t think there will be a very large amount of fuel returning.Does Rotax have the fittings available?
    Cheers
    Don

  • Re: FUEL PRESSURE

    by » 13 years ago


    This week I went to Vernon and picked up a "pilot" jet from Rotax and installed the bypass line. Flew a few circuits and fuel pressure maintains 5 PSI at all times. On shutdown the fuel pressure drops to zero within seconds. Hopefully this will solve the hot restart problems.
    Cheers
    Don

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