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Hello all.

What would cause indicated fuel pressure to remain constantly at red line high after 450 hours steady at middle range ? The indication is correct, I have verified it with another gage, and there is other evidence that the engine is now running rich - exhaust soot deposits are blackening the belly of my ship and the exhaust outlet has a heavy buildup of newish black carbon on the inner walls. I verified that the fuel return is not blocked. The fuel pressure is highest at idle and drops one needle width at 5000 rpm. When the fuel pressure began to register high, fuel also began dripping from one of the carbs at engine shutdown with a heavy fuel smell in the cockpit during flight. The leaking carb and fuel smell stopped after replacing the float valve - the stronger spring inside probably shuts off the flow better. But the fuel pressure remains a concern and now the last possible component is the fuel pump which was replaced by the factory during a 500 hour check 45 hours ago. Anyone had a fuel pump go bad with high pressure? Any other ideas? Thanks, mike.
  • Re: Excessive fuel pressure revisited

    by » 12 years ago


    Hi Mike,
    You didn't mention what the pressure really is?
    If it has gone over 6 psi or higher your pump may have an issue. I say this with a little reservation only because they usually tend to go lower over time. You said you confirmed the actual high pressure with another gauge which is good. If fuel is puking and you have replaced the needle valves then you may need to replace the pump. Are you running an electric pump, too?

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Excessive fuel pressure revisited

    by » 12 years ago


    Hi Roger, and thanks for your time.

    The pressure remains at 5.8 psi, or .4 bar. It varies a needle width high and low at low and high rpm respectively. I realise this is within Rotax specs but considering past normal performance and evidence now of a rich running engine, it does concern me. The system is on a high wing and uses gravity as a back up feed, so no electric fuel pump. I also note that since returning from the factory, the gage's flow restrictor has been removed. Would this affect the reading? Reading this forum I see jay white had a virtually identical problem some time ago. Do you recall how it was eventually resolved? Thanks, Mike.

  • Re: Excessive fuel pressure revisited

    by » 12 years ago


    Hi Mike,

    5.8 psi should not be an issue and it may not be the gauge, but the setup.
    Many of us that have a digital read out may see a little fluctuation of a few tenths of a psi. The analog gauges aren't has sensitive. I would recommend a restrictor in the fuel line that feeds the pressure sensor. A 912 idle jet will work just fine. This will make a difference. If you have a digital read out I would also recommend a fuel pulsation dampener. This goes in the fuel line just before the fuel pump and not in the pressure side out line.

    http://www.floscan.com/html/blue/accessorydetail.php?aid=98

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Excessive fuel pressure revisited

    by » 12 years ago


    Hi guys,

    I guessed that Mike's problem was due to a blocked return fuel line so that the fuel has no way to go but to escape from the carbs.
    Amazing that the problem has been caused by weak valve float springs. Excellent diagnostic work by Mike!
    If I understand all this correctly there are springs with varying stiffness available. Installing a new pump may possibly result in higher fuel pressures such that stiffer valve float springs should be installed.
    ??????????????????????
    BR Jan

  • Re: Excessive fuel pressure revisited

    by » 12 years ago


    Hi Jan,

    There aren't different needle valve spring tensions. Just one. His may have been weak from age? If the fuel pressure is within specs and you haven't serviced your carbs in a long time then the needle valve springs may be weak and allow the fuel to puke out the vent tubes. That said there are a few things that may let fuel out the vent tubes.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


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