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  • Re: Rotax 912 Carb SafeSync

    by » 12 years ago


    Hi Roger,

    Some good points:

    1. The cable outer needs to be free to move in the adjuster. This is also true of adjusting the balance via any method.

    2. Before starting the adjustment procedure I slackened the lock nut (there is now only one because the other is now permanently attached to the bracket), wound it completely off the adjuster so that it just 'hangs' on the cable. At the end of the process when the carbs are in sync, wind the lock nut back into place and tighten it as normal.

    3. After I have removed all of the bracketry I used some lock wire to secure the cable outer to the adjuster (just as I used to do).

    4. The only additional weight on the carb socket during normal operation is the weight of a small plastic Lego gear. Granted, there is additional weight during balancing but it is in place for less than 10 minutes.

    5. In my installation there is no interference between the servo mechanism and the throttle or choke cables. In the Eurostar the choke cables are at 90 degrees to the throttle cables.

    6. The project was a suggested starting point for others. I dare say that there will be modifications needed to take into account other installations. It does require some affinity for mechanical tinkering.

    7. Whilst the torque of the servos that I used is quite impressive, the interference fit of the Lego gear on the adjuster is less so. It is therefore important to make sure that the friction of the system is not too high for the adjustment mechanism components.

    In the past I have normally been the one stood at the business end whilst a fellow pilot operated the throttle. I found it a wholly unsatisfactory method of adjusting the balance; the noise, danger and wind make for a very unpleasant environment.

    Kevin

  • Re: Rotax 912 Carb SafeSync

    by » 11 years ago


    I finally made a clamp which fastens one of the nuts. So it was very easy to adjust the screw. And by the way it took just 2 times 1/8 turn of the screw. So I had my gym to hop 2 times out of the cockpit and back. Shut down the engine for adjustment. Now it runs smoother than ever! Next time I open the cowling I will just take off the clamp. This will not change the adjustment. It could stay permanently as well.

  • Re: Rotax 912 Carb SafeSync

    by » 11 years ago


    Hi Hans,

    I have just seen the picture of your clamp and it is very neat. I have taken the liberty to insert the picture below to make it easier for other forum users to see.





    Using that would avoid having to fix the nut to the bracket permanently.

    Your clamp would be a worthwhile tool for any Rotax owner. Could provide some dimensioned drawings?

    Regards,

    Kevin
    clamp.jpg (You do not have access to download this file.)

  • Re: Rotax 912 Carb SafeSync

    by » 11 years ago


    Thank You. And thanks for inserting the picture.
    Now You´ve got me. I made it "π X Thumb" on the milling machine.

    I will be in the Hangar next weekend for measure up the exact Dimensions.
    clamp_4.jpg (You do not have access to download this file.)

  • Re: Rotax 912 Carb SafeSync

    by » 11 years ago


    Hans,

    I am in the process of getting all the needed parts:
    1. wormwheel+gear wheel: received
    2. servo: received
    3. adjustable screw: received
    4. clamp: this one is a headache.
    5. high watt soldering iron: received

    Hans, I would appreciate if you could make some more clamps for the ones who are tinkering with the Kevin device about this moment or am I now too bold? Naturally, costs will be paid.

    Thx Jan

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