fbpx

 

My 912 ULS has suddenly started getting very hard to start. From cold (ambient temperature is about 30 degrees) it turns a bunch of times then "bang bang" kicks a bit but doesn't start. After trying this a few times, it finally gets going and then is as smooth as ever. I just did a carb sync and idle screw adjustment thinking that might be the problem but that has not helped.

I pulled a spark plug from each cylinder to check. They all look the same - see below. I think this is ok, they have a slight brown color to them. But I welcome others' views.



The starting is quite violent and it actually shook hard enough to damage the rubber coolant expansion tank protector so I'm leery of guessing at things. I'd really like to get to the suspected root cause and try to fix it before I try starting the engine again.

FYI, I recently replaced the oil with the usual Mobil 1 V-Twin synthetic that I've been recommended to use. I didn't notice the problem immediately afterwards so I'm not sure what caused it.

I'd appreciate any guidance. Thanks.
image.jpeg (You do not have access to download this file.)
  • Re: Hard to start 912 ULS

    by » 11 years ago


    Hi Matt,

    Here is one or two thoughts to get you started. (No pun intended)

    What is the gap on the plugs? Should be .023 - .027. A lower than normal battery may play a huge part in this. Use a known good battery or jump it and see if the problem still exist. Sync the carbs. What starter do you have. The older black colored on or the newer higher torque gold colored one? For cold weather use a narrower plug gap.
    Don't allow this to keep kicking back or you will have to replace the starter sprag clutch.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Hard to start 912 ULS

    by » 11 years ago


    Matt, I just have gone through a period of starting difficulties very similar to those you describe. Nothing helped (and the battery was ruined in the process) until my mechanic replaced the two SMD electronic modules. After that, starting became as easy as ever.

    Starting problems may arise due to many causes, and your case may be different from mine. But if it's the same, brace for a bill of 2*$950 for the modules alone. Condolences.

  • Re: Hard to start 912 ULS

    by » 3 weeks ago


    I have had troubles starting my 912UL for apprx one year. At first I thought it was a temperature issue (because of winter in Sweden) and started to heat the engine with a hot air fan into the air intake. It seemed to solve the problem, sometimes... Then I thought it was a fuel issue and ran the electric fuel pump and pushed the throttle before engine start. It seemed to work sometimes... Then I started to thing about ignition. I changed spark plugs at 400h (158h ago, about a year), and used WhackerP12 on the plugs. Then I recently read the ROTAX MML 12-20-00 about not putting any Whacker on the first 3 threads. So, I properly cleaned the spark plugs and their fittings, adjusted the gap to 0,7 mm, put on Whacker sparingly and the engine fired up just fine, even in cold and damp weather. Before that, it had been almost impossible to start. I feared to go to other airports because of the starting problems. Seems ok now.


    Thank you said by: Jim Isaacs

  • Re: Hard to start 912 ULS

    by » 3 weeks ago


    Hi Matt

    You may have a failed sprag clutch.  Check the starter draw at cranking (use a DC clamp meter on the power wire to the starter) if you have less than 75 amps.

    Refer to the other materia in the SB, it has a complete checklist of items to look at 

    On the subject of oil.  Mobil 1 V twin is NOT the right oil.  It has no gear additive to protect the gearset (much higher wear) than needed.  I would strongly suggest going to the new RPS oil as it is a full synthetic and tested in all Rotax 9 series.  If you must use Mobil 1 us the "4T" oil that is formulated for engines with a wet clutch.  

    Cheers

     

    42072_2_sprag kick check.jpg (You do not have access to download this file.)
    42072_2_starter draw min.jpg (You do not have access to download this file.)

  • Re: Hard to start 912 ULS

    by » 3 weeks ago


    Matt, it’s been eleven years. How about circling back and letting us know what solved your problem? 


You do not have permissions to reply to this topic.