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Hi. An aircraft at our airfield had an air filter part company with its carb in flight. I wanted to ask what would be the effects of running an engine without an air filter? Some more info...

Rotax 912ULS. On take off pilots reported a strong smell of fuel. Otherwise max power seemed to be achieved and no strange vibration experienced so they carried on. Fuel smell dissipated over time but slightly higher rpm noticed in the cruise and fuel consumption had increased by a marked amount. They landed after 30 minutes lifted the cowl off and noticed the starboard air filter had come off (air filters have no wire lock tab to help secure to carb).

I can understand the mixture may be lean on a carb without an air filter. Would this also cause the other symptoms of higher fuel consumption and rpms, or may there be another issue (a fuel leak) to be searched for?

Thanks

Shelley
  • Re: Air filter falls off in flight!

    by » 7 years ago


    It didn't hurt anything after it fell off. You just didn't have filtered air so any dirt on landings or the such could have access to the engine internals. You can safety wire and I do safety wire all stand alone air filters on the carbs. Some have little tabs with a hole that stick up and for the ones that don't I drill a small hole in the outside edge of the filter rubber and pass the safety wire through that and wire it right to the carb. Even if it ever came lose it won't go anywhere and more likely would stay right on the carb.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Air filter falls off in flight!

    by » 7 years ago


    Thanks Roger. There aren't any tabs on these filters so I shall do what you say and drill a hole as I don't like having bits that can fall off! It is possible that there may have been a totally separate fuel leak going on elsewhere that was causing the higher fuel consumption and the air filter falling off was a red herring. By the sounds of it the fuel consumption was almost double the normal for the air time had. I can't imagine this would have been caused by the missing air filter?

  • Re: Air filter falls off in flight!

    by » 7 years ago


    Shelley

    You should check your fuel line connections including the end of the return fuel line (to the tank or header tank) and carbs for flooding and correct positioning of the vent lines.

  • Re: Air filter falls off in flight!

    by » 7 years ago


    Not had the cowls off yet but had a look under the the fuselage and there is a great long fuel stain under the port side indicating a significant leak. Will ha e a more detailed inspection tomorrow. Can the loss of an air filter alter the pressure in the carb bowls such that the bowls overflow continuously outof the vent tubes?

  • Re: Air filter falls off in flight!

    by » 7 years ago


    If you had the right pressure change in the carb it could have allowed flooding.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


    Thank you said by: Alex Morrison

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