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I was reading through the heavy repair manual and I cannot find a maintenance schedule for how many hours and what needs to be done. Can someone tell me where to look for this?
  • Re: 912 Maintenace

    by » 5 years ago


    You want the Rotax LINE MAINTENANCE manual for the 912 at: https://www.rotax-owner.com/en/support-topmenu/engine-manuals#912-series-engines

    Section 05-20-00 as I recall.

    Thank you said by: Fred Northup

  • Re: 912 Maintenace

    by » 5 years ago


    Dave

    I have another issue and I cannot find the information in the manual   can you guide me to the correct place to look for it? I need to replace the O rings in the bent sockets where the coolant goes from the expansion tank into the engine block? I am looking for a required procedure and torque figures for the bolts?


  • Re: 912 Maintenace

    by » 5 years ago


    There is no detailed procedure for this operation.

    Take them OFF. Replace the O-Rings, Put back together.

    6mm Bolts use 10Nm(90in•lbs)(7.5ft•lbs) Unless Otherwise Specified and these have NOt been Otherwise Specified.


    Bill Hertzel
    Rotax 912is
    North Ridgeville, OH, USA
    Clicking the "Thank You" is Always Appreciated by Everyone.


  • Re: 912 Maintenace

    by » 5 years ago


    Thank you. No wonder I couldn't  find it. My other question is it looks like we need to remove the intake manifold to get at the rear ones. If I do that would you say I need new gaskets for those as I did not order them?


  • Re: 912 Maintenace

    by » 5 years ago


    An extra-long (6") Hex Driver with a Ball-End to operate at a slight angle can get to them without removing the Intake manifolds.

    It is doable, but it isn't easy.

    Otherwise, new gaskets may or may not be needed.

    A tiny bead of Locktite Gasket Maker around the big holes in the old gasket could give you "Belt And Suspenders" security.


    Bill Hertzel
    Rotax 912is
    North Ridgeville, OH, USA
    Clicking the "Thank You" is Always Appreciated by Everyone.


    Thank you said by: RotaxOwner Admin

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