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  • Re: Misfire Module B

    by » 5 years ago


    Hi Bill
    I would have sent this last night, but after a hard day of troubleshooting, I was just pooped.  Talk about chasing our tail.  We tested all of the cylinders with a laser gun. #3 was a little cooler, as was the exhaust pipe, but only about 100 deg.  We used a timing light on all of the plug wires and all looked good, and we swapped plugs around as you suggested, everything remained the same.   My helper, Keith is a retired race car mechanic.  He asked how the compression was and I told him that it was excellent and that I always pull at least 4 blades through before each start; old habit from my C195 days.  So as I demonstrate, which was just after a hard shut down as it was really shaking, I had 3 super compression blades and one soft.  I did it again and it was still soft, and stayed that way for an unbelievable number of tries.  So we pulled the top plugs and ran a compression test, only to find that all were up in the high 70s, and the soft cylinder was gone again.  We pulled the valve cover on # 3 and everything looked good, even when pulling the prop through slowly.  We tried a feel test by manually  compressing the valve springs, but the lifter would take up the gap and now the cylinder had zero compression.  I started it and ran it for a bit and retested and found that the lifters self adjusted and the compression was back.  Talk about intermittent!!  If you remember, both plugs on #3 look clean as a pin, while all of the others are sooty.  Another tip is that I occasionally  hear a noise, particularly during warm up, which I thought was caused by engine knock due to misfire, but in fact is probably a sticking valve. 

    I can't prove it because it is so intermittent, but I think that it is time to take things apart and investigate, unless you have a better way to be certain.  All of that electrical and carb chasing, and it looking like a mechanical problem.  I run exclusively on alcohol free 93 octane auto fuel, and have only used 100LL once while on a trip.  Are sticking valves common on these, and do you have any easy fixes?  Again, I am not positive, but I would bet a weeks pay on it, and when I look at all of the pieces of the puzzle, it fits like a glove.   Your thoughts.....Tom


    Thank you said by: RotaxOwner Admin

  • Re: Misfire Module B

    by » 5 years ago


    Sticky valve came to my mind as I started reading your last post. What you could maybe try is spraying throttle body cleaner into the carb intake while idling the engine.


  • Re: Misfire Module B

    by » 5 years ago


    Thanks Bill, that sounds better than using Avblend in the oil like I was thinking of doing.  You know, CRC also makes and intake valve cleaner for direct inject engines. The idea is to spray it into the vacuum line, rather than a carb, which it doesn't have.  Do you have any personal experience with either. or am I blazing new trails??..Tom


  • Re: Misfire Module B

    by » 5 years ago


    You're Welcome, But that was Garrett you wanted to thank.

    I had a line about checking compression in my last post but reconsidered and deleted it.

    - - -

    An old boaters trick is to add 1 ounce of Two-Stroke Oil per 5 gallons (600:1)

    This adds a little lube to the hot side of the cylinder and keeps the exhaust corrosion down.

    If you try this trick do NOT use TC-W3 Marine Oil intended for water-cooled engines.

    Use 2-Stroke Oil intended for Air-cooled engines, e.g. Chain Sawl, Snow-Mobile.


    Bill Hertzel
    Rotax 912is
    North Ridgeville, OH, USA
    Clicking the "Thank You" is Always Appreciated by Everyone.


  • Re: Misfire Module B

    by » 5 years ago


    Okay Guys,  I Thought  I would update you on my intermittent mis and the intermittent loss of compression on a cylinder somewhere.  Still not sure which one it was.  After pulling #3 which was the only cyl  where the spark plugs looked clean, and cyl # 1 looked the worst while 2 and 4 weren't much better, a close examination revealed #3 is one healthy cyl. The combustion chamber looked super.  A little carbon, but no real buildup, just what I would consider normal.

     
    You made a comment when I sent you the very first pictures of the spark plugs that #3 was the only spark plugs that looked normal, and that 1, 2, and 4 were running way too rich.  I think you are right, but I can't figure out how that is possible.  The slight re-seating of the rt carb made no difference.  That 1/8" out had no effect that I could tell.  I think that was just wishful thinking.  
     
    Now, below are pics from cly #1.    It is loaded with carbon.  Even the push rod tubes are black, and the combustion chamber is caked with it.  I think that the one time event when I was pulling the prop through that resulted in a flat cyl, could have just been a piece of carbon on the valve and seat.  Subsequent compression tests showed 79 and 80 all around.  cleaning that carbon out is going to be a challenge, and what about 2 and 4?  They probably look the same, given the spark plug conditions.   Do you think that all of that carbon will just burn off after I get the very rich condition figured out and fixed?  
     
    So, the real question is, where do I go from here??  Any suggestions will be greatly appreciated.  How can I have 3 out of 4 cyl loaded with carbon, and the other running perfectly?  Also, the very rough ignition B at 4000 rpm comes into question.  In fact, I even have trouble getting up to 4000 rpm with both ignitions just after warm up at times .  But with persistence I will finally get a reasonable ignition check and the flights are uneventful, but a bit scary while waiting for the other shoe to drop, so to speak.  I'm really hoping for a little guidance here.  As you can tell by my efforts so far, I am not shy about work, but I just seem to be spinning my wheels here.  I'm up against a wall.  Thanks in advance........Tom
     
     
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    25841_2_IMG_0362.JPG (You do not have access to download this file.)

    Thank you said by: RotaxOwner Admin

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