by Thomas Odehnal » 5 years ago
Hi Bill
I would have sent this last night, but after a hard day of troubleshooting, I was just pooped. Talk about chasing our tail. We tested all of the cylinders with a laser gun. #3 was a little cooler, as was the exhaust pipe, but only about 100 deg. We used a timing light on all of the plug wires and all looked good, and we swapped plugs around as you suggested, everything remained the same. My helper, Keith is a retired race car mechanic. He asked how the compression was and I told him that it was excellent and that I always pull at least 4 blades through before each start; old habit from my C195 days. So as I demonstrate, which was just after a hard shut down as it was really shaking, I had 3 super compression blades and one soft. I did it again and it was still soft, and stayed that way for an unbelievable number of tries. So we pulled the top plugs and ran a compression test, only to find that all were up in the high 70s, and the soft cylinder was gone again. We pulled the valve cover on # 3 and everything looked good, even when pulling the prop through slowly. We tried a feel test by manually compressing the valve springs, but the lifter would take up the gap and now the cylinder had zero compression. I started it and ran it for a bit and retested and found that the lifters self adjusted and the compression was back. Talk about intermittent!! If you remember, both plugs on #3 look clean as a pin, while all of the others are sooty. Another tip is that I occasionally hear a noise, particularly during warm up, which I thought was caused by engine knock due to misfire, but in fact is probably a sticking valve.
I can't prove it because it is so intermittent, but I think that it is time to take things apart and investigate, unless you have a better way to be certain. All of that electrical and carb chasing, and it looking like a mechanical problem. I run exclusively on alcohol free 93 octane auto fuel, and have only used 100LL once while on a trip. Are sticking valves common on these, and do you have any easy fixes? Again, I am not positive, but I would bet a weeks pay on it, and when I look at all of the pieces of the puzzle, it fits like a glove. Your thoughts.....Tom
by Garrett Wysocki » 5 years ago
Sticky valve came to my mind as I started reading your last post. What you could maybe try is spraying throttle body cleaner into the carb intake while idling the engine.
by Thomas Odehnal » 5 years ago
Thanks Bill, that sounds better than using Avblend in the oil like I was thinking of doing. You know, CRC also makes and intake valve cleaner for direct inject engines. The idea is to spray it into the vacuum line, rather than a carb, which it doesn't have. Do you have any personal experience with either. or am I blazing new trails??..Tom
by Bill Hertzel » 5 years ago
You're Welcome, But that was Garrett you wanted to thank.
I had a line about checking compression in my last post but reconsidered and deleted it.
- - -
An old boaters trick is to add 1 ounce of Two-Stroke Oil per 5 gallons (600:1)
This adds a little lube to the hot side of the cylinder and keeps the exhaust corrosion down.
If you try this trick do NOT use TC-W3 Marine Oil intended for water-cooled engines.
Use 2-Stroke Oil intended for Air-cooled engines, e.g. Chain Sawl, Snow-Mobile.
Bill Hertzel
Rotax 912is
North Ridgeville, OH, USA
Clicking the "Thank You" is Always Appreciated by Everyone.
by Thomas Odehnal » 5 years ago
Okay Guys, I Thought I would update you on my intermittent mis and the intermittent loss of compression on a cylinder somewhere. Still not sure which one it was. After pulling #3 which was the only cyl where the spark plugs looked clean, and cyl # 1 looked the worst while 2 and 4 weren't much better, a close examination revealed #3 is one healthy cyl. The combustion chamber looked super. A little carbon, but no real buildup, just what I would consider normal.
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