Balance tube size
Greetings,
I know that in a perfect world, we wouldn't need the balance tube at all, but I also know that's not the world our engines live in. The Rotax engineers knew that of course, so there is a balance tube, albeit a fairly small one. In an ideal installation, with perfect symmetry for the throttle cables and everything else perfectly matched, I'm sure the size is sufficient.
In the real world, there seems to be a lot of reports of vibration in various RPM ranges. I've chased this myself, and no amount of syncing seems to work across the full range of RPM. I've read a number of reports of owners increasing the size of the balance tube, and in almost every case they report a huge improvement in smoothness with no negative effects. There are companies that sell upgrades for this, and some sizes are as large as 1.5" diameter. A more typical size seems to be closer to 1".
In every conversation, there's always someone who claims the original tube is tuned for best power, or for some other reason, and there's the implied doom that comes from changing something the Rotax engineers designed.
My question is- If there's a downside to increasing the balance tube size, what is it? I'm hoping for an answer that isn't just speculation, since I've read plenty of that already.
Thanks,
Rusty