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I’m about to do my first 912 ULS carb sync and the standard process doesn’t make sense to me. After you set the starting point for the idle stops (1½ turns off of fully closed throttle) you adjust the cables for equal manifold pressure at idle. But when that’s done you have to go back and adjust the idle stop screws to contact the throttle arm(s), since the cable adjustment(s) probably moved the throttle(s) off the stop screw(s). That readjustment could destroy your throttle sync at idle.

 

Why not do the following? Loosen the throttle arm cable clamp bolts so the cables can slide through them, and temporarily move the return springs to hold the throttles against the stops. Then adjust the stop screws for equal manifold pressures at the desired idle speed. Once that's set, tension the cables and re-tighten the cable clamp bolts, and return the springs to their normal pulling direction. Then move the cable adjuster so the throttles come off the stops at the same time, as indicated by the manifold pressures tracking together as you move the throttle control. You should only need to adjust one cable--the one whose manifold pressure stays higher than the other as the throttle opens.

  • Re: 912 ULS carb sync procedure

    by » 2 years ago


    Larry,

    You are at liberty to reinvent the wheel , if you wish.

    Be advised that, hundred's if not thousands, of home & professional aircraft mechanics, follow the Rotax instructions and get great results.

    From my perspective ; the initial mechanical carb set up, is to facilitate the second stage of the process, which is the pneumatic synchronisation.


  • Re: 912 ULS carb sync procedure

    by » 2 years ago


    You want to hit the throttle stop in the cockpit before it hits the one on the carburetor so you don’t bend the bracket. The pneumatic synchronization will make it smoother at the higher rpm’s such as in cruise, where you want it smooth. You’ll see that it can change with the rpm range so find the sweet spot.


  • Re: 912 ULS carb sync procedure

    by » 2 years ago


    I always sync the higher rpm first and usually between 3300 - 3500. Then a set the idle rpm. If you do idle first like Larry mentioned then do the higher rpm then you have to do the idle again because you moved the Boden cable adjuster at the higher rpm which throws the idle off.. Carb syncs only take me 5 -15 minutes. Once you know what the gauges are telling you the rest is easy. I don't use the 2500 rpm for the higher sync because it's too far down in the idle circuit and if you set it there then advance the throttle the needles on the gauge split again.


    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


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