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Trying to determine what temperature the exhaust outlet on the 912iS reaches because I'd like to add heat shielding on the inside of the cowling where the pipe exits. I know my EGTs see 1500F, but by the time the exhaust passes through the headers and the muffler and into the final pipe, I would have thought it would be significantly cooler. But given some gold heat shielding I tried that's rated for 850F completely melted through, I'm trying to determine what the actual temp is. Does anyone have this data?

I can't even think of a way to test for this because even if I did a ground run at 4k rpm and then hopped out and pointed a temp gun at the exhaust pipe, it may have cooled significantly by the time I was able to reach it. Also, I fly at 5,500rpm not 4k. Although there's a lot more airflow while in the air. Also, can't do the test with the cowling off on the ground because the exhaust pipe will probably be significantly cooler with the cowling off than with it on and all of the radiant heat. So I just cannot figure out how to find out what max temp the actual exhaust outlet reaches.

I'm talking about part #2 in the below graphic.

  • Re: What temp does the exhaust pipe reach?

    by » 3 months ago


    Typically the tailpipe exits the cowl at an angle near perpendicular so there is very little exposure where heat is transferred, and at this angle it only tales a small gap between the cowl opening and the tailpipe to keep the temperature down.  Does your tail pipe run alongside (somewhat parallel to) the cowl before it exits? Also where was the 850 deg heat shielding applied when it melted?  That’s way above the temperature that resins used in light sport and experimental composite cowls will hold up to.  Even high heat resins that are oven cured don’t hold up to more than about 300 degrees.  

    Antisplat Aero makes a nifty heat shield that clamps to the exhaust tubing itself, I use it a a couple places that my exhaust headers get close to the spark plug boots.  


    https://antisplataero.com/product/heat-shield-system/


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