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For several weeks now I've been experiencing a rough running engine in my RV-12. Specifically, these
are some of the issues:

- engine starts easily but runs somewhat rough at idle warm-up
- after warm-up, as I increase throttle, the engine runs rough
in the 2800-3000 rpm range, then smooths out at 4000 rpm
- at mag check, on ignition B rpm drops around 80, on ignition
A, again the engine runs rough with a drop of 200-300
- after mag check, if I run at WOT for a few seconds, then
return to 4000 and do a mag check, both ignition A&B are ok,
but as I retard throttle back through 3000 rpm, the roughness
returns
- In flight, the engine runs smooth. I usually cruise around 5000 rpm.
- Initially, Lockwood was of the opinion that it was a carb problem,
and since I had exactly 200 hours on them, I sent them in for
overhaul.
- after reinstalling carbs and synching them with CarbMate, engine
still ran same as before overhaul of carbs
- Both carb bowls have been removed to check for debris & float wt.
Both set of floats were ok and no debris was present.
- As an experiment, a heat gun was used to warm up the ignition
modules, as some on this group has done. On warm-up the engine
seemed to run smoother. After warm-up the engine continued to
run smooth as the throttle was advanced. On mag check, both A&B
drop was only about 80 rpm. When throttle was reduced to idle,
again engine ran rough around 2800-3000 rpm range.
- Sparkplugs are new and gapped properly, although all plugs are
coated with dry black soot.

With all the above in mind, I'm leaning toward an ignition module failure on ign. A.
I would certainly appreciate any ideas on this problem before buying a new module,
since they are pretty pricy.

Thanks, Walt Shipley
  • Re: rough running 912 ULS

    by » 9 years ago


    Hi Walt,

    Is there someone around you with a 912 like yours? If so just unplug your modules and leave them installed. Then just plug the other modules in the plugs and try a start. That will tell you right away. You're on the right track by eliminating possible causes.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: rough running 912 ULS

    by » 9 years ago


    Roger, thanks for the quick response. I don't know why I didn't think of what your suggest. I do have a friend
    who lives here in my airpark who has the Rotax 912 ULS in his plane.

    Hopefully he will agree to trying his modules in my plane. I'll keep you posted. Thanks again, that was
    brilliant!

    Walt

  • Re: rough running 912 ULS

    by » 9 years ago


    Roger, I checked with my friend who has a Rotax 912 ULS in his plane, but he declined to remove it and
    let me try it in my plane. Guess I can't blame him.

    I called Lockwood and talked to Joe, a tech support rep, and he said I could send him the modules to
    bench test for $50. If he finds a defect in one or both modules, I will purchase the Soft Start Kit
    from Lockwood, which includes both A and B modules for a around $1000.

    So, tomorrow I going to ship him the modules and see how they test out.

    Thanks for you help!

    Walt

  • Re: rough running 912 ULS

    by » 9 years ago


    Hi Walt,

    Your friend only needed to disconnect 4 plugs and two screws. He'll need something one day. :evil: ;)
    Sending them to Lockwood is also a good idea.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: rough running 912 ULS

    by » 9 years ago


    I just saw this thread. I believe that the easy approach for you to take would be to exchange the plugs on your existing modules to see if the problem also moves.

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