Constant Speed Propeller
I would like to hear from pilot/mechanics with experience using Constant Speed (CS) propellers fitted to Rotax 9 engines.
I have an electric 4 stage (TO/Climb/Cruise & Feather) CS propeller, fitted to my new Sonex/Rotax 912 ULS - fantastic performance BUT in Cruise mode, oil temperatures are a constant concern.
Oil temp's in TO/Climb mode get to 100-105C, perfectly acceptable, even desirable.
In Cruise temp's will rise to 115C with OAT of 11C (today 3500ft). This is fine for TO/Climb but I would like to see them below 100C in cruise.
When doing circuits, prop in Climb mode, temperatures will be from high 90 - 105C.
Its not quite impossible, to reduce oil temps, with Cruise selected even with a significant reduction in power) but close to it.
I can reduce oil temperatures by switching to Climb (fine ) mode (5200 rpm) & reducing power, which also reduces air speed significantly.
I have fitted what I believe is the largest Rotax oil cooler. To maximise its performance, it has a separate air circuit in/out, to the under cowl air supply/movement. (Exit air temperatures, for this system, are about 45C during flight).
Cylinder head temps are in the low 90C range during flight.
I do not operate my engine below 5200RPM except during decent & ground opps.
My interpretation of this situation is that the CS is loading the engine in Cruise mode, such that it's generating more heat than the oil cooler can deal with.
My questions, for the experienced CS user, are;
Have you experienced this problem? - If so what is the solution? (larger oil cooler/second oil cooler)