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Hi Rotax Team,

 

Looking for some assistance please to help identify the correct connector to use with the Rotax 915iS coolant temperature sensor, the sensor according to the IPC is Rotax part number 965537, it had a connector and I am looking to add more of these sensors for monitoring on a non-certified experimental install via a Garmin G3X/GEA 24 as the standard install does not monitor all the cylinder coolant temps.

The IPC for the wiring harness is a little hard to interpret as it uses abbreviations for some of the connectors that I cant find a list for, believe it could be:

“CONNECTOR SET CTS A OTS A KNOCK” (part number 881296) with the “CTS” denoting “Coolant Temperature Sensor”?

Apart from identifying the correct connector to use on the sensors, I still need to identify the type/style of the connector so the correct crimping of the pins to the wiring can be achieved.

Thanks in advance for any help!

 

Kind Regards,

Byron

10882_1_IMG_6310.png (You do not have access to download this file.)
  • Re: Assistance to identify connector for coolant temperature sensor

    by » 2 days ago


    Often it you look at the connector, you can find a number embossed on it somewhere which can help.  Another place it try is findpigtails.com as they have a lot of pictures that can help match a connector.  I remember seeing a web site where you could upload pictures of a connector and it would try to use AI to identify it, but I am not finding that site now.

    A question: are you looking to add additional sensors to the same engine? Or are you looking to instrument another engine type?  Liquid cooled engines seldom need separate temp sensors for each cylinder as the liquid cooling is far more efficient than air cooling and there is seldom significant variation cylinder to cylinder as with an air cooled engine.


  • Re: Assistance to identify connector for coolant temperature sensor

    by » 2 days ago


    You had it, Matt.  https://findpigtails.com/photo/

    My money is on that being a Weather-Pack or Metri-Pack.

    EDIT: Nope, it looks like that's a Bosch T72B2.  Here's the connector with wires installed, and here's a reasonably priced alternative.  Also available on Amazon, here, here or here.


  • Re: Assistance to identify connector for coolant temperature sensor

    by » 2 days ago


    Matthew S Whiting P.E. wrote:

    Often it you look at the connector, you can find a number embossed on it somewhere which can help.  Another place it try is findpigtails.com as they have a lot of pictures that can help match a connector.  I remember seeing a web site where you could upload pictures of a connector and it would try to use AI to identify it, but I am not finding that site now.

    A question: are you looking to add additional sensors to the same engine? Or are you looking to instrument another engine type?  Liquid cooled engines seldom need separate temp sensors for each cylinder as the liquid cooling is far more efficient than air cooling and there is seldom significant variation cylinder to cylinder as with an air cooled engine.

    Hi Matt,

    The owner of the aircraft has had a significant engine failure that required complete engine replacement , the fault was found to be a cylinder head losing coolant into the combustion chamber, before the engine was removed from the airframe it was test run on the ground and the particular cylinder head that failed measured significantly higher temperatures with an infrared heat gun even at idle power.Unfortunately the cylinder that failed was not the one being measured by the Rotax fitted sensor, As such the owner is keen to be able to datalog and measure all four cylinder head temps on the replacement engine.

    The existing sensor obviously connects to the engine ECU and then feeds this data to a Garmin G3X with the FADEC data stream, we are sinply adding some extra sensors to the cylinder heads and will connect via a Garmin GEA24 so the G3X will display the extra cylinder coolant temps and log every second with the other G3X data.

     

    Regards,

     

    Byron.


  • Re: Assistance to identify connector for coolant temperature sensor

    by » 2 days ago


    Eric Page wrote:

    You had it, Matt.  https://findpigtails.com/photo/

    My money is on that being a Weather-Pack or Metri-Pack.

    EDIT: Nope, it looks like that's a Bosch T72B2.  Here's the connector with wires installed, and here's a reasonably priced alternative.  Also available on Amazon, here, here or here.

    Thanks Kindly Eric,

    Have now got some photos of the connector on the actual sensor, please see attached.

    The sensor looks to have three locating tabs/guides on horizontal plane and on one each end of the vertical plane.

     

    Kind Regards,

     

    Byron

    42294_2_IMG_0498.jpeg (You do not have access to download this file.)
    42294_2_IMG_0497.jpeg (You do not have access to download this file.)
    42294_2_IMG_0496.jpeg (You do not have access to download this file.)

  • Re: Assistance to identify connector for coolant temperature sensor

    by » 2 days ago


    Does each cylinder have a port into the water jacket?  I haven’t looked closely at my 915.


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