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During pre-flight today while pulling the prop through to purge the oil sump, one cylinder was obviously lacking compression (perhaps 1/3 normal by feel), an obvious “dead” cyclinder every 4th compression stroke. So (after completing the oil purge and level check) I decided to start the engine to warm it for a compression check and to see if it would start and run, which it did; and it ran normal. Normal mag check, normal full power RPM. After warming and shutting down, I checked the compression. But before I did, I pulled the prop through again and found that there was no “dead” cylinder compression-wise. Everything had returned to normal. Compression ended up being all between 135 and 155.

My question is what happened? Is this normal or a failure waiting to happen? Should I worry. I run fresh 93 octane auto gas. I suspect it was a stuck valve. We have had that on Aeronca Champs, but they would hardly run with a stuck valve. The A&P mixed Chevron Techron in the tank and this cleared the stuck valve on the Champs.

Now I worry about what is happening to my Rotax and if I there are any other diagnostics I should perform before flying. It never did this before.
  • Re: Compression

    by » 8 years ago


    Hi Dennis,

    A valve may have hung up a little. Don't use a static compression check. They aren't as telling as a differential compression test. Just do the differential. checks. I have heard of this from several people and it is usually not an issue. If you want warm the engine again and do the different compression test. If all's well go enjoy your flights.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


    Thank you said by: Dennis Urban

  • Re: Compression

    by » 8 years ago


    Roger,
    Thanks. I'll do a leak-down test just to be sure. From what you said, all is probably well. It shocked me to find this 'dead' cylinder while turning the prop given that all was well when I last shut down; and that it never occured before.

    With the Champ, the problem was that 100LL had too much lead while 80 octace (not available) was what was called for. Auto fuel (STC) runs much better than 100LL. Champ valve sticking cause was a 'known' - it was lead. Not so for Rotax running auto gas.

    You made me feel much better.

    Dennis

  • Re: Compression

    by » 8 years ago


    Sometimes the piston compression rings move around and the ring gaps may line up temporarily, possibly giving a lower compression on that cylinder.

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