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Just after take-off with 115% throttle we experienced a reduction in rpm to around 4200 (but manifold pressure was still 40”) then a couple of cycles of a brief recovery followed by the rpm settling at ~4200. The aircraft did not get above 200ft but managed to land back OK.

We did an in-depth visual inspection and checked the compressions which were good and spark plugs looked normal.

We then did a full power ground run with a laptop running the TLR software and observed the rpm slowly dropping to 4600, but MP still 40”. We repeated the test several times, but the issue did not recur. The extract from the attached TCU logs shows the TCU did not think the throttle moved (so position sensor OK) and the airbox temp, airbox pressure, ambient pressure & servo position remained more or less constant, so it doesn’t look like the power reduction was commanded by the TCU.

We suspected a fuel problem so replaced the fuel filter and the fuel hoses downstream of the pumps which were due their 5 year replacement. The engine ran fine after this for 35hours so we thought we'd fixed it and then the same thing happened again :-(

Any suggestions as to where to look next ?

Thanks, Mark

10454_1_TCU Log.jpg (You do not have access to download this file.)
  • Re: 914 very intermittent partial power loss

    by » 5 months ago


    The rise in temperature suggests fuel starvation. Possibly vapor lock. Are the fuel lines all fire sleeved?


  • Re: 914 very intermittent partial power loss

    by » 5 months ago


    Yes they all are. We're also using UL91 unleaded avgas with no ethanol. Looking at the logs for the ground run where the problem did not occur there are similar airbox temperatures.

     

    Thanks for the help, Mark


  • Re: 914 very intermittent partial power loss

    by » 5 months ago


    Hi Mark

    I see this is a very new engine by the hours on the TCU.  Check to see if you have fine finger screens on the inlet side of your 2 fuel pumps.  It is common to collect debris, especially on new installs, to the point you lose fuel pressure.  If you have no fuel pressure differential gauge to monitor this it is impossible to known as it is not part of the TCU.  The boost pressure suggests the turbo is fine and the airbox temperature if it was too high would back off the turbo servo motor to prevent detonation.

    Cheers


  • Re: 914 very intermittent partial power loss

    by » 5 months ago


    Hi there - the time in the "real time" TCU logs does not seem to relate to engine hours run. The engine has actually done about 1000hrs. I can't remember if we have fine finger filters on the inlet to the pumps (don't think so) but will check. We have a differential fuel gauge and it shows about 4psi on full power. Maybe debris would explain things if we "cured" it initially with a new filter, but it clogged up again after 35 hours, but I would have thought the problem wouldn't be intermittent if it was a fuel restriction problem.

    Thanks for the input, Mark


  • Re: 914 very intermittent partial power loss

    by » 5 months ago


    The fine filter on the inlet side is independent of the fine inline filter you are referring to.  If you have them remove and clean them.  They are not sold separate but must be cleaned. 

    Cheers

    39756_2_914 pre-filter.jpg (You do not have access to download this file.)

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